Rail Technology

Zollner has been offering Rail Technology process and production solutions for the past 20 years, from the single assembly all the way to complex systems.

Product Development

  • Design Support
  • Hardware and Software Development
  • Mechanics Research & Development
  • Simulations
  • Environmental Testing
  • Type Testing
  • Prototype Design and Construction

Consultation

  • DFX (DFM, DFT, DFC, etc.)
  • NPI Management
  • Industrial Engineering and Sample Production
  • Digital Factory
  • Tool and Inspection Equipment Design and Construction

Serial Production

  • Gapless Traceability/Serial Number Management/Industry 4.0
  • Low-Volume-High-Mix or High-Volume-Low-Mix Manufacturing
  • High-Tech Manufacturing Technologies
  • Lean Manufacturing
  • Best-Cost Country Production
  • Underfill Technologies
  • Bonding Technologies
  • Cleaning and Coating Technologies
  • Casting Technologies
  • Run-In Test / Burn-In Test for Assemblies

Electronic Assemblies

BRAKE CONTROL

  • Use: Control and monitoring of the entire brake assembly in trains (e.g.: for the High Speed Train; subway trains)
  • 10 Layer multilayer PCB
  • The manufacturing process includes: SMT, THT, selective soldering, underfill process, selective protective coating, ICT, HV, FAT, run-in test
  • Production site: Germany

DOOR CONTROL

  • Use: control and monitoring of the door and footstep in trains
  • Redundant design for door controls
  • Hardware and software development
  • The manufacturing process includes: SMT, THT, selective soldering, underfill process, selective protective coating, ICT, HV, FAT, run-in test
  • Production site: Germany

DRIVE TRAIN

  • Use: control and monitoring of the drive train in trains (e.g.: for the High Speed Train)
  • 10 Layer multilayer PCB
  • The manufacturing process includes: SMT, THT, selective soldering, underfill process, selective protective coating, ICT, HV, FAT, run-in test
  • Production site: Germany

CLIMATE CONTROL

  • Use: control and monitoring of the entire climate control assembly in trains
  • 8 Layer multilayer PCB
  • The manufacturing process includes: SMT, THT, selective soldering, underfill process, selective protective coating, ICT, HV, FAT, run-in test
  • Production site: Germany

SIGNAL TOWER CONTROL

  • Use: control cabinet to control the entire signal controlling mechanism (wayside) on the signal tower
  • The manufacturing process includes: SMT, THT, selective soldering, underfill process, selective protective coating, ICT, HV, FAT, run-in test, system assembly and system test
  • Production site: Germany/Hungary

Mechanical and Mechatronic Assemblies

BRAKE CONTROL

  • Use: control and monitoring of the brake assembly in trains
  • Mechanical Assembly
  • The manufacturing process includes: casing production, cable assembly, wiring, high-voltage test, final test
  • Production site: Germany

TRAIN CONTROL

  • Use: control cabinet for onboard train applications
  • The manufacturing process includes: Punching, bending, riveting, welding, wet coating
  • Welding process in accordance with DIN EN 15085-2
  • Production site: Hungary

Certifications

  • ISO 9001
  • ISO 14001
  • ISO/IEC 27001
  • ISO/TS 22163 / IRIS
  • OHRIS / OHSAS 18001